Manufacturing of castings and molds from wear-resistant steel

Grade steel grade 110G13L has long been proven by heavy industry professionals. This material is used in the production of castings that will operate under increased static and dynamic loads. These components operate under high friction, wear, and are subject to severe impacts and increased deformation.

Production of castings from 110G13L steel

Manganese steel is used to produce castings that are necessary for the manufacture of certain durable tools and components: armor plates, facings, bucket teeth, hammers, grate sectors, end plates, and mill linings.

Full-fledged production of 110g/13l castings The casting process is followed by hardening. This allows for a hardness in the range of 190-220 HB. These parts are ideal for use in the mining industry. The key feature is that castings made from this grade of steel almost always have a harder surface than metalworking tools. Therefore, these castings are used without machining.

The primary alloying component of this steel is metallic manganese, which makes it a unique material for casting. Compared to other steel grades, it has an order of magnitude longer service life.

Manufacturing of molds

Our factory also manufactures molds. A 3D model or precise drawing is required. A sample can also be provided. The mold design depends on the required number of parts and the monthly demand.

Once the design is complete, all drawings are transferred to the mechanical section, where all the necessary components for the future mold are manufactured.

Then manufacturing of press molds The casting undergoes mandatory quality control before being transferred to the assembly line. Here, the part is assembled, lubricated, and its operation is checked. Then, wax testing is performed, and wax models are created to assess the quality of the castings. If necessary, the molds are modified. Only after all tests and checks are the finished molds transferred directly to the casting line.

In addition to high-quality products, our factory guarantees affordable prices and prompt delivery. All castings and molds are manufactured according to customer drawings and samples. If necessary, an experienced technologist can provide consultation and help you select a specific sample.